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Showing posts with label Manufacturing. Show all posts
Showing posts with label Manufacturing. Show all posts

How to Create Streams of Income from Feed Mill


The agriculture sector is a driving force in most countries. It supports the local economy and adds to a country’s GDP. It is a good employer of skilled and unskilled labor contributing 1/3 the labor force.
In rural areas it is the main source of livelihood and of great importance to the local community. Third world countries have failed to utilize the great potential to transform the economy.
Farming is still rural based with smallholder farms providing 90% of produce. An important sector agriculture is the feed mill. Feed mill business is very lucrative and capital intensive. An entrepreneur needs determination, courage and tenacity.
feed mill
Challenges
There are different challenges that contribute to poor harvest and slow growth of the sector. Challenges include poor government intervention, climatic change, and lack of fertilizer.
Others include reliance on manual labor, high energy prices. Funding is a major hindrance to the development of the sector. This is because there is a huge financial gap in the industry.
The rural farmers are poor illiterates with no knowledge of modern trends. Other mitigating factors are lack of adequate water supply, inadequate utilities, unable to afford farming machinery.
         Poor government intervention
         Climatic change
         Lack of fertilizer
         Reliance on manual labor
         High energy prices
         Low funding is a major hindrance
         Rural farmers are poor illiterates
         No knowledge of modern trends
         Lack of adequate water supply
         Inadequate utilities
         Unable to afford farming machinery
Feed formulation and milling
The primary function of a mill is feed formulate. Feed is an important food for livestock and commercial fish production.
Formulating high quality grain would position the factory for profitability. The cost of the grain should be competitive to meet customers demand.
Funding
Funding is a huge challenge for feed mills. An average feed mill requires about N10 million to operate. To acquire funds use personal savings, partnership of borrow. The loan should be low interest, long termed.
Acquire machinery
The type of machinery will determine the level of production. Purchase high quality machinery and employ highly skilled technician.
Machinery you need are mixers, conveyor. Others include crusher machine, feed mixing machine.
         Feed mixing machine
         Crusher machine
         Mixer
         Conveyor
Hire professionals
The feed mill business requires skilled professionals. Hire experts in the field to work in the production area.
Source raw material
The source of the raw material would affect the quality of the feed. Buy only quality grains free of insecticides or other preservatives. The main difficulty is the seasonal nature of the raw materials therefore getting the right mix is difficult off season.
Other challenges are fluctuating price of raw material and cost of transportation. Always strive for quality to differentiate your produce. Make sure the feed for the commercial fish farmer or chickens are of high quality.
Types of raw materials
Sourcing the right material is very important. Common ingredients are palm kernel cake, soya beans. Others are limestone, rice grains and maize offal.
         Palm kernel cake
         Soya beans
         Limestone
         Rice grains
         Maize offal
Waste management
Waste from the factory on the environment should be minimal. Feed formulation does not generate harmful waste.
Marketing
There is a huge demand for quality feed. Most feed in the market are low quality so good feed easily stands out.
Farmers are ready to pay the extra cost for faster growth of their livestock. A small feed mill can sell an average of 200 bags per day.


Biotechnology: How to Start Biotechnology Business in Singapore

Biotechnology uses living organisms in a biological system for product applications. The systems encompass different science disciplines such as gene technology, genomics and immunology. The science is related to other fields such as bio-manufacturing, bioengineering, molecular engineer and molecular biology.
The technology is applicable to the development of pharmaceutical drugs and food production. They use tissue culture, artificial selection, genetic engineering to achieve their product. The aim is to improve value in agriculture, consumables and medicine.
Biotechnology is based on research, test, development, exploitation, extraction technics that a biological.
biotechnology
Biotechnology in Singapore
Singapore has grown in recent years as a top location for biotechnology. This was achieved because of heavy investment in the sector by the Government. With an initial investment of 6 billion dollars and additional 16.1 billion the industry is well positioned for greater achievements.
World leading pharmaceutical companies have found a good partner in Asia. This has significantly increased employment and further investment in the sector. The industry has contributed a huge 5% GDP in 2011. 
Key to Success
Key success of bio-technology in Singapore is inflow of foreign investment. Many small startup companies, research institutions and universities are benefiting from the foreign interest. Although public sector research funding is low, international scientists have on the increase.
Biotechnology Startups
The industry is driven by government, private and foreign investors. First private startup in Singapore is Lynk Biotechnologies. The company was funded with $2 million dollars seed money.
It was established by Professor Lee Chee of the National University of Singapore. One of its major achievements was in the field of cancer research. Some other notable companies are ES Cell International, PhytoProtein Biotech Pte Ltd and Biotech International Ltd.
Biotechnology Products
The technology is used in crop production, healthcare, non-food and agriculture. The technology is applicable to waste treatment and recycling. Others are biological weapons, degradable plastics, vegetable oil and pesticides.
It is used in the production of vaccines, antibiotics, beer making, development of hormones, antibodies. Other products include pharmaceutical drugs and to produce genetically modified crops.
Biotechnology Uses
         Crop production
         Healthcare
         Non-food
         Agriculture
         Waste treatment
         Recycling
         Biological weapons
         Degradable plastics
         Vegetable oil
         Pesticides
         Production of vaccines
         Antibiotics
         Beer making
         Development of hormones
         Antibodies
         Pharmaceutical drugs
         Produce genetically modified crops
Funding
An investor interested in biotechnology requires huge funds. The funds could be sourced from grants, government subventions or angel investors. The person can approach a commercial bank, find a core investor.
         Grants
         Government subventions
         Angel investors
         Commercial bank
         Core investor
Team
The team should consist of bio technologists, industrial professionals and international scientists. Others are academic scientists, business investors and young scientists. Other staff requirements are marketing, accounting and finance professionals.
         Bio technologists
         Industrial professionals
         International scientists
         Academic scientists
         Business investors
         Young scientists
         Marketing
         Accounting
         Finance professionals
Write a Business Plan
The first step is to write a business plan and carry out a feasibility study. The plan should focus on business structure, funding, growth potential and equipment.
Legal
There are patent laws, incorporation and business name registration. Others are tax, liability and health insurance. There are also safety protocols, bio-hazard laws and guidelines. It is important to have ready to use intellectual property license.
         Patent laws
         Limited Liability Company
         Business name
         Tax
         Liability and health insurance
         Safety protocols
         Bio-hazard laws
         Intellectual property license
         Zoning
Marketing
Products that pass extensive testing are scalable. The product will determine the type of marketing.Owning your own swim business

Start your Own Shoe Company

Shoes are essential for comfort, safety and as a fashion accessory. They come in different sizes, shapes and functionality.
The application of the footwear depends on the design and material used in the manufacture. Billions of footwear is sold worldwide yearly making the industry highly lucrative.
To enter the industry you choose between manufacturing, wholesale or retail. The manufacturer produces the shoes and sells to wholesalers/retailers or directly to consumers.
Shoe Making Company
To run a shoe making company you need moderate startup funding. You could run a small scale enterprise or decide on automation.
The manufacturer creates a design and uses a template to make the footwear. They use basic tools, semi-automatic or automatic equipment. Large companies invest in conveyor powered production.
To establish the factory you need adequate warehouse space for equipment, van, factory workers and company registration. To succeed the manufacture should network with wholesalers and departmental store.
shoes
Shoe Types
There are hundreds of shoe types based on the design and material used in the process. Common shoe types are ballet shoes, Chelsea boot, derby shoe and high heeled footwear. Others are slip-on shoes, loafers, sneakers and fashion boot.
  • ballet shoes
  • Chelsea boot
  • derby shoe
  • high heeled footwear
  • slip-on shoes
  • loafers
  • sneakers
  • fashion boot.
Shoe Wholesale, Retail Business
The wholesale needs to find a credible source for the product. They network with manufacturers and sell to retailers or general public.
 As a wholesaler you need a shop with adequate storage facility. Select quality or popular brands, purchase a delivery truck and register the business.
The job description is to buy in bulk and the move volumes rapidly.  They earn income based on small margins. 
Types of Shoe Businesses
  • Wholesale
  • Retail
  • Manufacturing
  • Affiliate Programs
Shoe Retailers
Sell directly to consumers and make money on margins. The retailer needs a commercial store, lots of advertisement and store branding.
To reach customers the store should be located in a commercial area with heavy human traffic. The retailer needs to determine the preferred customer demography.
You could stock female shoes male shoes or both. The price and quality of your stock determines the appropriate store location.
Steps to Establishing Your Own Shoe Company
Choose a Business Name
It is essential you choose a memorable business name. Make sure the name has the keyword element of your products.
Register the business as a limited liability company or sole proprietorship. Obtain a tax identification number and value added tax.
The shoes generally attract sales tax and insure the company. You need a trade licenses and manufacturers license if you go into production. It is essential you join shoe making associations in your locality.
Write a Business Plan
Write a shoe company business plan and carry out a feasibility study. The plan should focus on niche industry, startup funding, location, and business structure.
List your management team, mission statement, vision, goals, profit/loss and products. Use the feasibility study to evaluate your competitors. Understand their business model, customer demography and types of product the stock.
Networking
Manufacturers, wholesalers and retailers depend on their network to succeed. The value chain can only work if each sector performs their basic functions.
A retailer can find wholesalers through directories, yellow pages and other online resources. Same applies for wholesalers looking for manufacturing partners.
Some retailers prefer going abroad to shop for footwear. They purchase the items from established stores and import the goods.
Build a Website
You will double your sales if you have an online presence. Millions of shoes are sold through ecommerce websites.
Build an ecommerce store and include images of your products. Make sure the website has a shopping cart for online orders. You could stock the shoes in your store and ship to customers around the world or locally.
Another format is selling shoe through a third party arrangement. You don’t have physical assets but sell through an affiliate arrangement.
You earn very small commissions on every purchase made through your website within 30 days. The provider also performs the drop shipment of the purchased shoe.
Shoe Making Equipment
Shoe makers use a variety of equipment to manufacture the product. The equipment are either manually operated or semi/fully automated.
Basic equipment’s are splitting machine, skiving, cutting and sewing machines. More are die-cutting machine, scissors, steel rule cutting dies, finishing, sanding and polishing.
Leather sewing machines include Post machine, harness stitcher and cylinder bed. Cutting, splitting, skiving machines are trimmer, leather splitter and Fortuna Skiver. Construction/repairs include shoe patch open arm, baser Lock Stitch and chain stitch.
Equipment's
  • skiving
  • scissors
  • steel rule cutting dies
  • finishing
  • sanding
  • polishing
  • Post machine
  • Harness stitcher
  • cylinder bed
  • skiving machines
  • trimmer
  • leather splitter
  • Fortuna
  • Skiver
  • shoe patch open arm
  • baser Lock Stitch
Marketing
The shoe industry is highly competitive and challenging. You need serious marketing to attract customers.
First make sure your store is very visible and in commercial area. Use traditional print media such as flyers, billboards, sign boards and business cards. Use classified websites, popular fashion magazines, and teen magazines.

Starting a Battery Manufacturing Business

The battery manufacturing industry produces re-chargeable and non-rechargeable batteries. The product has many applications such as powering automobile, phones and household electronics.
It works through an electro-chemical process to produce electrical energy. Lead acid batteries are popular in industrial applications while others are used in automobiles and electronic gadgets.
To start a battery manufacturing business you need to determine the size of the plant. Other things to consider is output, type of equipment and production line. Others are type of machinery, product certification, maintenance and funding.
Choose a Niche
Decide on a product type and application before launching the company. There are batteries for laptops, cars, trucks, touch lights and industrial machinery.
Hire qualified staff, and carry out research and development to produce quality products. You need an effective marketing strategy, accessible factory site and adequate power supply.
Battery
Types of Batteries
There are many types of batteries made by manufacturers. They come in different shapes and sizes. Common types include EV battery, Lithium-ion polymer battery and lithium-Ion battery.
  • EV battery
  • Lithium-ion polymer battery
  • Lithium-Ion battery.
Battery Manufacturing Equipment
You need good capital to purchase all the essential equipment used in the manufacturing process. The type of equipment depends on the size and scope of the operation.
You have locally fabricated equipment, semi-automated and fully automated. Large battery manufacturers develop the product through the use of an assembly line.
Battery manufacturing machinery includes pouch forming machine, mixing machine and stacking machine. Other equipment's are slitting machine, ultrasonic welding machine, tab welding machine and electrolyte filling machine.
More equipment’s are the coating machine, winding machine and roller press.
  • Pouch forming machine
  • Mixing machine
  • Stacking machine
  • Slitting machine
  • Ultrasonic welding machine
  • Tab welding machine
  • Electrolyte filling machine
  • Coating machine
  • Winding machine
  • Roller press
  • Grind casting
  • Paste mixing
  • Curing/drying
  • Cell assembly
  • Wrapping
  • buffing
Electrolyte Filling Machine
The electrolyte filling machine dispenses electrolyte to battery cells. The machine operates by executing injection by separating electrolyte and vacuum.
It is moderated by controlling the volume through the aid of precision pumps. The control part consists of vacuum pump knob, automatic operation and vacuum S/W .While the standardization of power is usually 220 V.
Winding Machine
The winding machines main function is to wind electronic plates and separators. The equipment consists of rotator part, automatic operation and core part.
Roll Press Machine
The roll press machine presses coated electrodes to different thickness. The general specifications include thickness control, adjusting switch, driving rollers and pressing rollers with finished heat treatment. The machine works via roller, pressurization, power supply and heat treatment.
Slitting Machine
The slitting equipment coats the separator during the production process. General specification includes slitting unit, Re-winding unit and feeding unit.
Others are unwinding, thickening, width and material. The machine uses tension control, edge control, shaft, rollers and main feeding drives. Other technical functions are slitting width, cutting quantity and knife unit quantity control.
Coating Machine
You could use an auto single or auto double coating machine. The equipment automatically applies coat to foil or separator.
It regulated the coating thickness by adjusting the gauge thickness. The equipment has the coating, drying and winding part.
Mixing Machine
The heating machine consists of pipe heater, tank and mixing blade. It uses vacuum pumps, slurry injection technology a digital temperature controller.
The Manufacturing Process
The manufacturing process goes through grid casting, paste mixing, pasting, curing and drying. Other processes are wrapping, grouping, containerizing and heat sealing.
It goes through thermal assembly, leak testing, acid filling and formation. The process continues with battery assembly, battery charging process, battery washing/drying, battery checking and date coding.
The Setup Costs
There are a few things to consider before setting up a battery manufacturing plant. Focus on a niche product, type of machinery and plant layout.
Others are installation, maintenance costs and cost per battery. The production capacity of your plant dictates the type of machinery you need.
 Automated full option equipment and integrated system will produce at optimum capacity. The equipment will periodically need maintenance and spare part replacement.
More cost consideration is labor, leasehold, infrastructure and factory equipment. You need heavy duty truck, utility, large storage facility, registration and licensing fees. To reduce costs operate full capacity, reduce overhead and reduce recurrent costs.

Source Funding
The business is capital intensive, so you need huge funds. You can approach an industry or trade bank for loans.
Secure long term loans with low interest rates and re-payment flexibility. You could sell startup equity to investors or find a core investor. Many governments support the manufacturing sector and offer subventions and low interest facilities.
Certification
Battery manufacturers are required to have ISO certification. You need a trade license and register the business as a limited liability company.
Battery producers need to follow strict guidelines on waste management and pollution control. Get liability insurance and personal identification tax number.
Marketing
Manufacturers generally sell only to wholesalers. Offer wholesalers competitive prices and promotional discounts.
Use newspaper publications to attract small business owners interested in your product. Use lots of branding, television advertisement and radio jingles.

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Incense Stick: How to Write Agarbatti Business Plan

Agarbatti is a wooden stick covered with a substance that is burned to produce a pleasant smelling fragrance. It is commonly used in religious ceremonies, worship around the world.
The name origin is Hindu and sometimes called a joss sick. The stick is made from bamboo slat and fragrance a mix of different materials. The major producer is India with huge local and export opportunities.
Incense burning is popular in India, Japan, Asia and China. The stick is the popular form of incense burning. The traditional powder mixed with fragrance is the masala.
Types of Agarbatti
There are different types of stick types from square, triangle and round. There are different stick dimensions from 1mm to 8mm. We have are flora Agarbatti, charcoal, wooden, dhoop, Masala.
Agarbatti
Steps to Start Agarbatti Business
1.       Write a business plan
2.       Carry out a feasibility study
3.       Get legal papers
4.       Purchase equipment and machinery
5.       Find a good location
6.       Hire experienced machine operators
7.       Buy raw material
8.       Open a business account
9.       Marketing
Things to Make Incense Sticks
What you need to manufacture incense sticks are Agarbatti making machine, mixer and dryer. Purchase a high speed fully automatic machine.
The next step is sourcing the raw materials, mixing and bamboo sick production. Dry, add fragrance, package then supply finished product to wholesalers and distributors. The manufacturer can make about Rs 20,000 per month.
         Agarbatti making machine
         Mixer
         Dryer
         Bamboo sticks
         Raw materials
         Fragrance
         Packaging
Machinery
The type of Agarbatti machine depends on total production capacity and speed. A good machine should make about 10kg an hour. The machine should have warrantee and adequate spare parts. The mixer are usually local fabricated and dryers come in different designs.
Agarbatti Machine Specification
The price of the machinery depends on the specification. High speed noiseless Agarbatti machine costs Rs 1.25 Lakh. Computerized software based Agarbatti making machine Rs 1.5 Lakh. A fully automated machine with air system costs about Rs 4 Lakh
High Speed Noiseless Agarbatti Machine
Production capacity 10-15 kg per hour, machine speed 350 to 400 strokes per minute. Power requirement 2HP, weight 100-125 kg.
The type of sticks produced are round, fully automatic, dry production capacity 100-120 kilo in 10 hours. It has a water circulation system, digital counting system.
         Capacity 10-15 kg per hour
         Machine speed 350 to 400 strokes per minute
         2HP
         weight 100-125 kg
         Round sticks
         Fully automatic
         Dry production
         Water circulation system
         Digital counting system
Computer Software Based Agarbatti Machine
This machine can produce Agarbatti sticks 8, 9, 10, 11, 12 or 24 inch in length. The machine speed is 100-150 strokes per minute, stick diameter from 1.5 to 8 mm. machine weight 200kg.
Stick type produced square, triangle and round. The average capacity is 5-10 kg per hour, power requirement 1 HP.
         Produces sticks 8, 9, 10, 11, 12 or 24 inch
         Machine speed is 100-150 strokes per minute
         stick diameter from 1.5 to 8 mm
         Machine weight 200kg
         Stick type produced square, triangle and round
         Average capacity is 5-10 kg per hour
         Power requirement 1 HP
Raw Materials to Make Agarbatti
The raw materials are bamboo sticks, wood glue and charcoal powder. Others are fragrance, sandalwood powder and sawdust.  A commercial production could use a premix or source bamboo sticks.
The ratio of the mixture is important to the burning action and fragrance dispersal. The quantity of the mix are measured precisely to certain specifications. The raw Agarbatti is then dried or placed in the sun.
The product are sold raw or perfume added based on the manufacturers specification.
         Bamboo Sticks
         Wood Glue
         Fragrance
         Sandalwood Powder
         Sawdust
         Gum powder
         Charcoal Powder
         Premix
Location
The location should accommodate the machinery and production process. A large production outfit requires 3 to 4 stick making machines. Space requirements are about 180 to 200 square ft.
Staffing
The staff are machine operators, driver, cleaner, marketing and sales department. The company needs a sales clerk, accountant or bookkeeper.
Profit
A profit of Rs 600 is possible from one machine daily.

Incense Sticks: How to Start Agarbatti Making Business

Agarbatti is an incense stick used in traditional religious ceremonies. It is a prominent part of religious worship in many countries. The demand is high and production process relatively easy.
The manufacturing process is automated, semi-automated or manual depending on the preferred process. There are different types of incense sticks based on ceremony or manufacturing process.
Types of Agarbatti
There are different types of stick types from square, triangle and round. There are different stick dimensions from 1mm to 8mm. We have are flora Agarbatti, charcoal, wooden, dhoop, Masala.
         Flora Agarbatti
         Charcoal
         Wooden
         dhoop
         Masala
Agarbatti
Why Start Agarbatti Business
The main question is why invest your money in Agarbatti business. Incense sticks are an integral part of traditional religious ceremonies. They are used in festivals, households, social functions and worship temples.
There is a huge market in India, Sri-Lanka and Burma. The fragranced powder is easy to formulate and has aromatic, antiseptic and insecticidal properties. The major advantage includes low investment and export opportunities. The business is profitable and practicable from home or a factory.
Legal
Register the business as a sole proprietor or partnership. You need a business name, tax identification number and liability insurance. A large business should register as a limited liability company. Open a business account, apply for MSME Udyog and address environmental and health issues.
Funding
The amount you need depends on the manufacturing process, lease and size of the company. The business can be a small/medium enterprise or large company.
Generate funds through target savings, borrow from family or friends. You can apply for bank loans, seek a core investor or get a partner.
Thing to Make Incense Sticks
There are a few things needed to make the joss sticks. Common material are sawdust, sandalwood powder. Bamboo sticks. Others are wood glue, charcoal powder, paint and perfumes. There is a full range of fragrances to choose like jasmine, rose and patchouli.
Raw Materials to make Agarbatti
1.       Bamboo Sticks
2.       Wood Glue
3.       Charcoal Powder
4.       Paint
5.       Fragrance
6.       Sandalwood Powder
7.       Sawdust
8.       Charcoal Powder
9.       Premix
How to Make Agarbatti by Hand
The first step is to make the bamboo sticks. You need a large/small knife, blades, bamboo tree and hand saw. Use the large knife to cross cut the bamboo to appropriate size without the nodes.
Then split it into slats and sliver with the blade or small knife. Gather the slats and dry in sun before introducing the mix. Mix sandalwood powder, sawdust, charcoal powder and wood glue. A premix is ideal for automated process.
Agarbatti Making Machinery
The type of machinery depends on your output and business template. There are three ways to make Agarbatti. You can use the manual process, semi-automated and fully automated machines.
Other equipment are the Agarbatti dryer and raw material mixer machine. The fully automated machine and mixer machine guarantee standardization and quality output. The types of machine are the single or double pedal, automatic machine.
The pedal type does not require an electrical output is low priced, has higher output. It provides better output than manual has high productivity and improved quality.
The high speed automated machine comes in different designs and produces huge volume, high quality products. The fully automated machinery can adjust the length of the stick and produce 400 sticks a minute. While the semi-automated requires consistent hand feedings of bamboo.
Drying Machine
Commercial dryers can manage 160 kilograms every eight hours. They are available in different models and designs.
Agarbatti Powder Mixer Machine
It is difficult to get the same consistency if you mix manually. Large scale manufacturers need a powder mixing machine. The machine blends the raw materials to achieve uniformity and consistency.
The labor requirements is low and the machines can mix wet and dry powder. Most Agarbatti mixers are locally fabricated to the specification of the manufacturer. There are also branded machinery with a capacity of 2kg per minute.
Machinery
         Manual
         Semi-Automated
         High Speed Fully Automated Machine
         Drying Machine
         Agarbatti Powder Mixer Machine
Labor
The business is practicable as a one man enterprise. Larger production companies require machine operator, cleaner, driver, customer service. They need effective marketing strategy, standardization and operational license.
Land
The land should contain the equipment, storage, loading station. It could have a front store and located in commercial area. Make sure the location is easily accessible close to market base or raw materials.
Pricing
The price should conform to those available in the market. The price should be competitive and quality product.  Things that affect price are cost of production, cost of raw material, packaging, marketing and distribution.
Marketing
Your area of operation should have a huge market base. There are both local and export opportunities for fragrant sticks. Reach customers through electronic or pint marketing. Use social marketing, email and web.