The battery manufacturing industry
produces re-chargeable and non-rechargeable batteries. The product has many
applications such as powering automobile, phones and household electronics.
It works through an electro-chemical
process to produce electrical energy. Lead acid batteries are popular in
industrial applications while others are used in automobiles and electronic
gadgets.
To start a battery manufacturing
business you need to determine the size of the plant. Other things to consider
is output, type of equipment and production line. Others are type of machinery,
product certification, maintenance and funding.
Choose a Niche
Decide on a product type and
application before launching the company. There are batteries for laptops,
cars, trucks, touch lights and industrial machinery.
Hire qualified staff, and carry out
research and development to produce quality products. You need an effective
marketing strategy, accessible factory site and adequate power supply.
There are many types of batteries
made by manufacturers. They come in different shapes and sizes. Common types
include EV battery, Lithium-ion polymer battery and lithium-Ion battery.
- EV battery
- Lithium-ion polymer battery
- Lithium-Ion battery.
Battery Manufacturing Equipment
You need good capital to purchase
all the essential equipment used in the manufacturing process. The type of
equipment depends on the size and scope of the operation.
You have locally fabricated
equipment, semi-automated and fully automated. Large battery manufacturers
develop the product through the use of an assembly line.
Battery manufacturing machinery
includes pouch forming machine, mixing machine and stacking machine. Other
equipment's are slitting machine, ultrasonic welding machine, tab welding
machine and electrolyte filling machine.
More equipment’s are the coating
machine, winding machine and roller press.
- Pouch forming machine
- Mixing machine
- Stacking machine
- Slitting machine
- Ultrasonic welding machine
- Tab welding machine
- Electrolyte filling machine
- Coating machine
- Winding machine
- Roller press
- Grind casting
- Paste mixing
- Curing/drying
- Cell assembly
- Wrapping
- buffing
Electrolyte Filling Machine
The electrolyte filling machine
dispenses electrolyte to battery cells. The machine operates by executing
injection by separating electrolyte and vacuum.
It is moderated by controlling the
volume through the aid of precision pumps. The control part consists of vacuum pump
knob, automatic operation and vacuum S/W .While the standardization of power is
usually 220 V.
Winding Machine
The winding machines main function
is to wind electronic plates and separators. The equipment consists of rotator
part, automatic operation and core part.
Roll Press Machine
The roll press machine presses
coated electrodes to different thickness. The general specifications include
thickness control, adjusting switch, driving rollers and pressing rollers with
finished heat treatment. The machine works via roller, pressurization, power
supply and heat treatment.
Slitting Machine
The slitting equipment coats the
separator during the production process. General specification includes
slitting unit, Re-winding unit and feeding unit.
Others are unwinding, thickening,
width and material. The machine uses tension control, edge control, shaft,
rollers and main feeding drives. Other technical functions are slitting width,
cutting quantity and knife unit quantity control.
Coating Machine
You could use an auto single or auto
double coating machine. The equipment automatically applies coat to foil or
separator.
It regulated the coating thickness
by adjusting the gauge thickness. The equipment has the coating, drying and
winding part.
Mixing Machine
The heating machine consists of pipe
heater, tank and mixing blade. It uses vacuum pumps, slurry injection
technology a digital temperature controller.
The Manufacturing Process
The manufacturing process goes
through grid casting, paste mixing, pasting, curing and drying. Other processes
are wrapping, grouping, containerizing and heat sealing.
It goes through thermal assembly,
leak testing, acid filling and formation. The process continues with battery
assembly, battery charging process, battery washing/drying, battery checking
and date coding.
The Setup Costs
There are a few things to consider
before setting up a battery manufacturing plant. Focus on a niche product, type
of machinery and plant layout.
Others are installation, maintenance
costs and cost per battery. The production capacity of your plant dictates the
type of machinery you need.
Automated full option
equipment and integrated system will produce at optimum capacity. The equipment
will periodically need maintenance and spare part replacement.
More cost consideration is labor,
leasehold, infrastructure and factory equipment. You need heavy duty truck,
utility, large storage facility, registration and licensing fees. To reduce
costs operate full capacity, reduce overhead and reduce recurrent costs.
Source Funding
The business is capital intensive,
so you need huge funds. You can approach an industry or trade bank for loans.
Secure long term loans with low
interest rates and re-payment flexibility. You could sell startup equity to
investors or find a core investor. Many governments support the manufacturing
sector and offer subventions and low interest facilities.
Certification
Battery manufacturers are required
to have ISO certification. You need a trade license and register the business
as a limited liability company.
Battery producers need to follow
strict guidelines on waste management and pollution control. Get liability
insurance and personal identification tax number.
Marketing
Manufacturers generally sell only to
wholesalers. Offer wholesalers competitive prices and promotional discounts.
Use newspaper publications to
attract small business owners interested in your product. Use lots of branding,
television advertisement and radio jingles.
Open a Cosmetology School
lucrative business ideas for college
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Open a Cosmetology School
lucrative business ideas for college
mobile oil change business
start pet apparel business
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