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It has domestic, food and industrial applications and is
found in many products. The primary source of poultry meat is chicken however
we get meat from turkey, pigeon, ostrich and dock.
There are many
small business ventures based on poultry products. However the four major areas
are egg production, meat production, equipment manufacture and supply.
Every section is highly lucrative especially small scale
poultry meat processing. The business is
competitive and the demand far outweighs the supply.
The rural areas account for 60% of small scale poultry
production in developing countries. You can start small scale poultry
processing plant with moderate investment.
All you need to do is downsize the production based on
available funds. Before you start your enterprise there are certain provisions
you need to meet such as company registration and permits.
Other important issues include public health, bird handling,
hygiene and production output. Things to consider are equipment, staff, design
of processing plant and location.
It is important to factor transportation, effluence
disposal, plant maintenance including fixed and working capital. Other aspects
are sourcing the birds, plant efficiency, packaging and marketing the product. Let’s
look at what it entails to start a small scale poultry processing business
Small
Scale Poultry Processing Business
To start your enterprise you need a business plan. Write
a business plan and carry out a feasibility study.
Lease a factory for your abattoir, staff quarters,
packaging and storage. Apply for bank loans and provide collateral and part of
the startup funds.
Register the business as a sole proprietorship or limited
liability company. Make sure you follow strict government guidelines on poultry
meat processing.
Purchase equipment to carry out poultry processing and
hire competent staff. Source your products from local farmers and formulate an
effective marketing strategy.
- Write business plan
- Carry out feasibility study
- Lease factory space
- Apply for Bank Loans
- Register your business
- Purchase Equipment, Birds
- Hire Staff
- Marketing Strategy
Poultry
Bird
Select specie of bird that have high meat ratio and
purchase from reputable broiler farmers in your locality. Another method is
growing the birds yourself in a farming environment. However this requires a
deferent facility, veterinary services, heat and feeding.
Operational
Procedure for Bird Processing
While setting up the poultry processing plant you need to
determine the operational capacity. Knowing how many birds could be processed
per day gives a framework on output.
You need to choose the best bird species for meat
production. Then provide adequate provisions for movement of the bird too and
from the factory.
Other important aspects of the production are
evisceration, packaging, branding, and refrigeration. The number of birds
processed in a small scale plant starts at 50-200 birds a day. Larger plants
process 350 birds an hour using either air chilling or cold water chilling.
The business model for 50 birds involves stunning,
slaughter, de-feathering then refrigeration. The model for 250 birds a day is
stunning, de-feathering, evisceration, cooling, grading and refrigeration.
Model three involves 350-400 birds an hour processing
through stunning, slaughter, de-feathering, evisceration, cooling, cutting,
packaging and refrigeration.
Flow
Chart of Poultry Processing
Health inspection of the Bird-Stunning-Slaughter-De-feathering-Evisceration,
cooling, Packaging, Grading –Refrigeration
50-100 Birds/Day
|
200-300 Birds/DAY
|
300-400 Birds/Hour
|
Stun the Bird
|
Stun the Bird
|
Stun, Slaughter
|
Slaughter the Bird
|
Slaughter the Bird
|
De-feather
|
De-feathering
|
De-feather
|
Scalding
|
Packaging
|
Evisceration
|
Eviscerating
|
Refrigeration
|
cooling
|
Cooling
|
packaging
|
Cutting, Packaging
|
|
Refrigeration
|
Refrigeration
|
Hygiene
Poultry hygiene and factory maintenance are very
important requirement to run a successful factory. The birds need to pass
regular health inspecting before and after slaughter.
Adequate provisions should be made for staff welfare and
safety. You need effluence treatment protocols, good sanitation and regular
maintenance.
Factory
Facilities and Location
The location for your business should conform to zoning
requirements. The building specification includes external reception area for
the birds, loading and slaughter hall.
You need an evisceration room, cold room, packaging area
and dispatch. Other requirements in your facility are offal room, staff
quarters including effluence treatment area.
Marketing
the Birds
There is a huge market for poultry birds so selling the
product is easy. However you need to create adequate awareness to attract
patronage.
Use product
branding on package and sell to frozen food dealers, restaurants, hotels, food
plants and residents. Focus on mode of transportation, harvesting method and
sales methods.
More on Information on Small Scale Poultry Processing
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