The material recovery system includes sorting, separation
and size reduction. Other processes are cleaning, repurposing and pelletizing. The
company needs huge startup funds for equipment and to purchase raw materials.
Plastic
Recycling Startup Requirements
To start write a plastic recycling business plan. Then
carry out a feasibility study and survey. Find an ideal location and secure a
permit.
Register the business as a limited liability company and
get insurance cover. Hire machine operators, casual staff, sale manager, truck
driver and accountant. Other requirements are purchase of machinery and
equipment.
- write a plastic recycling business plan
- carry out a feasibility study
- find the ideal location
- secure operational permit
- register the business
- get insurance cover
- hire machine operators
- purchase of machinery
- 10 Business Opportunities in Waste Management
- Small Plastic Recycling Plant Business
Types
of Plastics
Did you know that most plastics are recyclable? However plastics
such as polypropylene and polyvinyl chloride are not accepted in some plants.
Knowing your plastic is important in the industry. Common
recyclable plastic are Polystyrene, Polypropylene and high density polyethylene
including polyethylene Terephthalate.
Polyethylene Terephthalate otherwise known as PET can be
recycled. It is commonly used in the manufacture of plastic bottles and
consumer products. The product is not ideal for reuse because of growth of
bacteria and leaching.
- Polypropylene
- polyvinyl chloride
- Polystyrene
- Polypropylene
- high density polyethylene
- polyethylene terephthalate
Equipment
The plastic recycling plant uses a variety of equipment.
They deploy sorting equipment, grouping equipment and size reduction equipment.
The sorting equipment comprises sensors, ejectors, user
interface and computing system. The size reduction machines use granulators,
single or multi-shaft shredders.
The plastic goes through washing equipment, separating
and pelletizing machine. Advanced separators use laser spectral analyzers while
pelletizing machine converts used plastic into pellets.
- sorting equipment
- grouping equipment
- size reduction equipment
- washing equipment
- separating
- pelletizing machine
How
Plastic is Processes
To process plastic they are sorted according to type of
resin. In advanced countries the resin identification code is used to identify
them.
The sorting process could be done manually or through mechanized
means. The automatic sorting machine is fast and effective. The machine uses a
complex system to carry out the sorting process. However, low to minimum
processing plants use the visual identification process.
The processing of plastic starts with the sorting then
shredding. Impurities are eliminated, resultant material melted and extruded as
pellets.
There are other methodology such as the heat compression
process and waste plastic Pyrolysis. More are thermal depolymerization,
compatiblization and distributed recycling.
The compatibilization process involves the mixed
recycling of different plastics through the aid of chemical bridging agents. The
heat compression technique mixes and loads tumblers and is capable of recycling
any plastic. There are energy concerns on the highly mechanized process.
Recycle
Plant Permit
There are rules and regulation guiding plastic recycle
plants. The rules guide the development and infrastructure. There is also
impact assessment and operation of the proposed plant.
The plastic recycle plan needs a land use permit and
comply with environmental laws. Others are permit from local enforcement
agency, state and local government. The permits are focus on environmental
issues and compliance. The recycle center material is evaluated for residual
content, sorting, location and process.
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