The main objective of a carpet recycle plants involves
recovery of fibre and plastic products. You also need an operational plan,
funding and ideal location.
Why Carpet
Recycling
Carpet recycling is profitable because you have 95%
recyclable material. Many progressive countries provide grants and incentives
to plants. The business aids the environmental and is moderately challenging.
- 95% recyclable material
- Lots of government grants and incentives
- Soon outright ban on carpet waste( Already in effect in California)
- Reduction of landfill sites
- Highly profitable venture
Economic
Benefit of Carpet Recycling
Recycling plants provides a cost effective, safe and fast
method to treat recyclable waste. The materials collected are used in new
carpets, car parts, carpet padding and plastic lumber. This effectively reduces
landfills and green house effect.
Carpet
Recycle Products
- Carpet padding
- Plastic lumber
- New carpet
- Car parts
- Renewable energy
Raw Materials
Apart from elements that go into the recycling process
the main material are carpets and pads. Carpets and pads must be dry and rolled
separately. Other waste materials such as plastic bags, garbage, nylons or
scrap carpet are not acceptable.
Carpet
Waste
There are a few materials within carpet waste. Carpet
waste materials include bitumen, PVC, Nylon, PP, wool and foam. Carpet dust is
also a scalable and sellable commodity.
- Nylon
- PP
- Wool
- Foam
- PVC
- Bitumen
Functions
of a Carpet Recycling Plant
A carpet recycling plant undergoes various functions. The
main objective is to turn waste into reusable products. The recycle plant
carries out the sorting, fibre pile splitting and size reduction.
Carpet
Recycling Technology
There are a few methods used to break down used carpets. However,
modern technology includes cryogenics and ultrasonic’s.
The cryogenic technology is used to freeze carpet waste
and recover fibre. While ultrasonic technology effectively cleans dirty fibres.
The carpet is separated, purified, shredded and
granulated. Briquetting transforms the waste into renewable energy. You need
adequate funding to purchase the expensive equipment.
Recycling
Technology
- Briquetting
- Cleaning
- Purifying
- Shredding
- Separation
- granulation
Management
Team and Project Partners
A carpet recycling plant needs a knowledgeable management
team. Your team should consist of engineers, chemical scientists and carpet
recycling expert.
You need people with business experience alongside a
professional with knowledge of carpet manufacturing and product marketing.
Your project partners should include engineers for
equipment installation, repairs, supply, maintenance and servicing. You can liaison
with funding partners and safety experts.
Rubber and Carpet Manufacturing Business
Rubber and Carpet Manufacturing Business
How to
Start a Carpet Recycling Plant
Start by writing a comprehensive business plan. Hire a
professional In the industry to write the plan.
Then register the business as a LLC and find a good
factory location. You need technological partners to supply, install and repair
equipment.
Alongside your partners, present your business plan to a
bank of industry. You can sell startup equity or find some core investors.
Find out government zoning and waste recycling guidelines
in your country. A moderately sized recycling plan could operate effectively
with 10 staff.
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