Gasket manufacturing is practicable small scale or large
scale and the equipment are either fabricated or branded. Startup capital
depends on the size and scope of the enterprise, labor force, type of equipment
and location.
Other requirements are an aggressive marketing strategy,
quality products and sourcing raw materials. The price of the product you
manufacture should be competitive and correlate with trending prices.
Here are a few ideas on how to start a gasket
manufacturing company.
Where
you find Rubber Gasket Products
Rubber gaskets products are common devices used in
engines. However there are gaskets made from other materials.
They all carry out the same functionality, to protect the
engine from fuel spill or leakages. Common locations you find gaskets are
rocker cover kit, timing kit and cylinder head.
Other engine areas are manifold, oil seal and oil
pan. You find them in conversion sets,
pumping machines, chambers, joint bolts and head set.
- Rocker cover kit
- Timing kit
- Cylinder head
- Manifold
- Oil seal
- Oil pan
- Conversion sets
- Pumping machines
- Chambers
- Joint bolts
- Head set
Rubber
Gasket Equipment
There is a wide range of equipment available to gasket
manufacturer. Some equipment’s are manual, semi-automated or fully automated.
The equipment should produce a verity of products and provide
different materials/processing options. It is essential that the production
process should accommodate different industries. This effectively increases
your product range and flexibility.
How
Gaskets are made
A shim material or gasket sheet is forced on a cutting
board by aid of hydraulic or power press. The sheet is then cut using a
shearing machine into the appropriate size.
Then drilling or punching including grinding produces the
resultant shape. The finished product is then branded and packaged for sale.
The manufacturing process retains a consistency in the
finished process. Repetition machine process low or high volume products while
punchers are placed at appropriate locations.
You have a choice of standard cutters or special cutters
according to your product specification.
Cutting
Methods
There are various cutting methods a manufacturer can
deploy. You could use laser technology, water jetting or hand cutting techniques.
Other cutting alternatives are strip cutting and gasket
punching. Each method has its demerits and merits.
Strip cutting involves the usage of a rotation knife
press. The knife cuts the sheets into strip form using a circular momentum. The
operator sets the blade determinant on width desired.
Hand cutting require technical craftsmanship and
dexterity. Special gasket specifications are usually produced through hand
cutting techniques. Hand tools are usually basic such as saddle punchers, hand
cutting tools and sheet material.
Laser cutting is a more precise form of gasket making
while water jetting is done under high pressure water jets. This technology
effectively cuts solid or cellular materials into different shapes.
Gasket
Making Machinery
Start your small scale operation from a rented space.
Make sure the location has basic utilities such as water and electrical power.
The space should accommodate machinery, administrative
office and loading dock. There is some basic equipment you need to start a
production process.
The type of equipment depends in your business model. Common
equipment include bench grinder, power press, and hand shearing machine. Others
are hand tools, measuring implements, dies, fixtures, portable drill and fly
press.
- Bench grinder
- Power press
- Hand shearing machine
- Hand tools
- Measuring implements
- Dies
- Fixtures
- Portable drill
- Fly press
- Rotation knife press
Marketing
the Rubber Gasket Products
Gaskets are made and fitted into new vehicles or as
replacement parts. Both industry present huge demand for the product.
Replacement gaskets are built to specification for
vehicles and machinery. The industry is huge and there are lots of local and
international opportunities.
You can become rich manufacturing gaskets however the
competition is fierce. To succeed you need an effective marketing strategy and
aggressive marketing.
Find export opportunities by networking with vehicle
parts wholesalers and retailers in other countries. Produce quality products
and use branding to differentiate your product. Another technique is offering
white label deals to major wholesalers.
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