The simple practicality and efficiency of nylons to
encase or carry items makes them a necessity. Millions of tons of nylon are
produced worldwide and the production hardly meets the demand.
Nylon is a perishable good however it has some negative environmental
aspects. Apart from packaging, nylon is utilized in different industries and applications.
You can make lots of money stating a nylon bag production
company. Irrespective of your country the demand for nylon is high and
sustaining. Nylon bags are relatively easy to produce however the machines are
either imported or locally fabricated.
Uses
of Nylon Bags
Nylon bags are used for various purposes, however the
most common are packaging, covering or wrapping. The use depends on the density
and length of the nylon.
There are basically two different types of nylons. We have
the low density nylons and high density nylons.
The utilization and application defines the usage of each
product. Small packaging companies prefer the low density nylons for packaging,
wrapping and sealing.
Industrial and commercial entities prefer high density
nylons which are relatively stronger and more durable than the low density
nylon. Uses include the manufacturer of disposable bags, wrapping consumer
goods, packaging products and plastic bags.
The manufacture of plastic bags of different grades,
density and dimensions is one of the most popular products. In Nigeria due to
poor availability of drinking water, sachet packaged water has become a billion
dollar industry.
Types
of Nylon Bags
Low
Density Nylon
Low density nylon is used for products such as bread
covering, snack wraps and sachet water. Low density nylon bags a light, easyly
torn and highly degradable.
High
density Nylon
High density Nylons are used in supermarket, pharmaceutical
stores, grocery stores and by market women. Others are garbage bags, shopping
bags and disposal bags. High density nylon are tough, durable and have relative
strength.
Steps
to starting a Nylon Production Company
Write a Nylon Production Business Plan
Do a Feasibility Study
Conduct a Market Survey
Source funds
Lease Production Factory
Register the Business
Purchase Equipment
Hire Qualified Staff
Purchase a small Truck
Purchase Raw Materials
Do Lots of Marketing
Starting
a Nylon Bag Production Company
Learn
the Nylon Production trade
Before you start a
nylon bag production company you need to learn the trade. There are lots of
resources to develop your knowledge.
Ways to develop knowledge include attending seminars,
reading books, manuals and trade workshops. Once you understand the technicalities
then develop your business skill.
Write
a Nylon Production Business Plan
It is important to write a comprehensive nylon production
business plan. The plan should cover start-up costs, management structure,
location and equipment.
You can also carry out a feasibility study to know your
competitors, find perfect location, prices and consumer interests.
Location
Choose a location nearest to your target market. The closeness
will reduce transportation costs and increase revenue.
Find out zoning requirements in your country before
setting up the factory. The location should have good road network, easy accessibility
and electric power.
Your factory requires adequate space for machinery,
parking, storage and administrative building. You can also consider locating
the business close to raw materials.
Funding
the Nylon Production Company
The amount of funding you need depends on the size and
scope of the operation. Small nylon production companies require moderate
funding to cover fixed and working capital.
You can source funds through merchant banks or bank of
industry. Secure funds with low, fixed interest rates.
The major equipment are cutting and sealing machinery and
they come in various sizes and capacity. You could leverage your production on locally
fabricated machinery or purchase highly sophisticated equipment.
The production output could be semi or fully automated. The
type of equipment, raw materials and lease are the major investment.
Capital
expenses in Nylon Production
The capital expenses include leasehold, purchasing the extruder/blower
machine and cutting/sealing machine. Other expenses are punching machine,
purchase of raw material, staff wages. Printing and marketing. Don’t forget
maintenance, bank fees and transportation costs.
Machines
used in Nylon Production
Irrespective of the application there are three types of machinery
used in nylon production. We have the extruder blowing machine, nylon cutting
machine and punching machine.
Extruder
Blowing Machine
The extruder blowing machine is the primary equipment you
need to make nylons. The machinery converts raw material into sludge liquid and
then polythene sheets. The sheets are
produced into varied thickness depending on the manufacturers preferred market.
Nylon
Cutting Machine
The cutting machine is used to cut the long nylon sheet into
smaller units.
Punching
Machine
The punching machine is used to shape the nylon for
different purpose. The punching machine creates holes and shapes.
Machinery
for Producing Nylon
Recycling Machine
Extruder Blowing Machine
Cutting Machine
Punching Machine
Raw
Materials in Polythene Nylon Bag Production
The raw materials used in the production of polythene
nylon are Escorene, and Dow. Other materials are B.A.S.F and Master Berg.
Master Berg is used as a coloring agent while
BASF/Escorene or DOW is poured into the heating unit of the extruder. The material
undergoes melting into a liquid form then blown under intense pressure at the
output end of the extruder.
This produces a long continues sheet that is cut with the
cutting machine. You need to determine the appropriate raw material based on
the type of machine your purchase.
Some machines are capable of producing both high and low density
nylon. The cost of machinery depends on the capacity and functionality. Locally
fabricated machines could cost about $7,500 while high capacity equipment start
at $20,000
Raw
Materials
Escorene
Dow
Master Berg
B.A.S.F
Marketing
Nylon bags are very popular so locating your target
market should be easy. Target supermarkets, grocery stores, pharmaceutical
companies and fashion outlets.
Other potential
customers are market women, waste management companies, hospitals, eateries,
bakeries and restaurants. You can customize the bags to meet specific customer’s
needs.
2 comments:
thank you for the info . can you tell me where to source the raw materials ?
Best guide in order to start nylon bag company. Visit Packaging Companies In Brampton which provide affordable packaging line equipment.
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