The gloves act as a protective layer to prevent germs and
contamination. Other purposes include prevention of abrasions, wounds and
workplace injuries.
The production process is straightforward however you
need to purchase appropriate equipment, lease a work space and hire machine operator.
Other requirements are sourcing raw material, funding, branding and marketing.
Starting a small scale manufacturing enterprise requires
low startup capital. However more funds are needed for expansion as the
business grows.
Rubber gloves are in high demand and they are disposable.
They prevent dangerous work place accidents like electrical shock, abrasions
and burns.
The hand ware also prevents contaminants in processed
food. They also have daily applications in residential homes and are used for
domestic cleaning. The demand outweighs supply making the venture highly
lucrative.
Uses
of Rubber Gloves
- Health professionals
- Medical personnel
- Automotive mechanics
- Tattoo artists
- Laboratory technicians
- Food handlers
- Product inspection
- Home use
- Gardening
- Adhesive industry
The most common raw material used in the manufacturing
process of rubber gloves is latex. Natural latex is obtained from the bark of
the rubber tree.
They are either lined or unlined based on the manufacturer’s
specification. The cuff size, length and colors differ according to design and
purpose.
Apart from natural latex other raw materials go into the
production such as neoprene, nitrile and PVC. The primary raw material natural
latex also has many applications.
It is used to make plaster cast molds for wax and cement.
Latex sap consists of rubber particles, resin and low protein. Other properties
include sugars, ash and sterol glycosides.
Raw
Materials used to Produce Gloves
Raw materials used in the production of latex gloves are
natural rubber latex, sulphur and zinc oxide. Others include anti oxides,
coagulant solution and accelerators.
- Neoprene
- Nitrile
- PVC
- Natural rubber latex
- Sulphur
- Zinc oxide
- Anti oxides
- Coagulant solution
- Accelerators
Top
Producers of Natural Rubber
Top producers of natural latex are Asia, India,
Philippines, China and Thailand. Other produces include Indonesia, Malaysia and
Sri Lanka.
- Asia
- India
- Philippines
- China
- Thailand
- Indonesia
- Malaysia
- Sri Lanka.
Funding
the Enterprise
You should write a latex glove business to support your
loan application. Reach out to commercial banks in your locality for
loans.
A powerful ally in the manufacturing sector is the bank
of industry. Their primary focus is small business loans to manufacturing
sector or agriculture.
The funds you raise are used for equipment purchase,
staff wages, marketing and rent. Make sure the loan you secure is long termed,
low interest and fixed.
Registration
and Permits for Rubber Glove Manufacturing
Incorporate the business by registering it as a limited
liability company. Go to the corporate affairs commission in your country for
details.
You need a tax identification number, insurance and a
trade license. Your products should pass a basic stress and standardization
test. There are strict provisions for waste management and the product is
subject to value added tax.
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Rubber
Glove Making Equipment
The equipment you need to process natural latex into
rubber cloves are the ball mill and demonizing tank. Other equipment includes
centrifuge, compounding tanks and dipping vats. You need a hot air oven, former's, weight scale and packaging equipment.
- Weight scale
- Packaging equipment
- Centrifuge
- Electric Hat air oven
- Former's
- Demonizing tanks
- Dipping vats
- Ball mill
- Compounding tanks
The Manufacturing
Process
Natural
rubber trees take several years to mature. They go though the planting stage,
growth, maturity and tapping stages.
Harvesting
is done by tapping the tree on 6 different occasions during the collection
stage. The latex is then processed into concentrated liquid, through centrifugal or evaporation.
A
chemical agent is then added to cause a rising of rubber particles. Factories
use the resultant liquid as adhesives or coating material.
Some
rubber goes through acid treatment and coagulation before drying. The dried
coagulated rubber sheet undergoes pressing to extract excess water.
To
produce rubber gloves the mix is placed into a heated mold and shaped. Quality
standardization checks are then performed using analytical tools to ascertain
physical properties and chemical composition.
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Stages
of Production
Harvesting Rubber, - Collection of Latex – Centrifugal
– Coagulation - Pre/Post Vulcanization – Chlorination - Quality Control –
Sterilized –Package Sealed - Shipping.
Marketing
Your major consumers are hospitals, health centers,
clinics and maternity wards. Others include food/beverage processing industry
and auto-mechanic shops.
You could also sell a fair amount in catering schools,
residential homes and cleaning company’s. Sell directly to wholesalers or
retailers both domestically and internationally. Use a dedicated website, sales
representatives, electronic media and print to spread the word.
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