A rubber conveyor belt system is graded and works in
a pulley system. The pulley system easily provides weight lifting solutions and
conveys movement.
Before launching your enterprise there are a few
things to consider. An entrepreneur needs to maintain production capacity and
standard quality.
Other requirements include understanding your
production capacity and market demand. Conveyor belts are manufactured to
specification based on type of machinery.
Here are a few business ideas on how to start your
company.
Raw
Materials
Raw materials used in the production of conveyor
belts consist of different materials. Common fabrics used are nylon, rayon,
cotton and natural rubber.
A more comprehensive list of raw materials are raw
rubber, synthetic rubber and processed oil. Others include stearic acid,
sulphur, pine tar, carbon black and antioxidants. You need rosin, zinc oxide,
whiting, pigments, fabrics and packaging material.
- Nylon
- Rayon
- Cotton
- Raw rubber
- Synthetic rubber
- Processed oil
- Stearic acid
- Sulphur
- Pine tar
- Carbon black
- Antioxidants
- Rosin
- zinc oxide
- whiting
- pigments
- fabrics
- packaging material
Rubber
conveyor Belt Production Process
Rubber conveyor belts are produced using a calendar
machine or spreading machine. The calender technique produces huge number of
products and is more effective.
Other benefits of this method are faster production
and reduced solvent loss. The product goes through rubberizing then hydraulic
press to achieve required thickness and layer specification.
The top/bottom layers composite depends on type of
machinery it operates. And the different sizes are based on the design and
functionality. Make sure the product is high quality durable and able to bear
heavy loads.
Machinery
and Equipment
There are a few machinery you need to carry out the
production process. You need to purchase a hydraulic press with 20H.P Motor, hydraulic
mixture machine and size cutting machine.
Other important equipment are calender machine,
farming table, rubber dispersion kneader and rubber mixing mill. Purchase office
equipment, testing equipment, 250kg boiler, ageing chamber, packaging equipment
and generating set
Rubber
Conveyor Belt Manufacturing Equipment
- Hydraulic press with 20H.P Motor
- Hydraulic mixture machine
- Size cutting machine
- Calender machine
- Farming table
- Rubber dispersion
- Kneader
- Rubber mixing mill
- Office equipment
- Testing equipment
- 250kg boiler
- Ageing chamber
- Packaging equipment
- Generating set
Marketing
Industrialization and technology are the driving
force for high demand. They are built for specific use and are used in most
industries. Common industries that have machinery powered by conveyor belts
include chemical plants, thermal plants and manufacturing industry.
Cost
Considerations
The cost of your product is predicated on many
factors. You need to estimate production capacity, technology, cost of aw
materials and marketing.
Other parameters are loan interest rate, durability
of product, staff wages and leasehold. Contingencies include phone expenses,
transportation, insurance, repair and maintenance.
Financial
Analysis
The financial analysis is based on cost of production,
turnover, net profit and profit ration. Other parameters are rate of return,
break-even point and fixed costs.
Secure
Factory Space
You need a factory space to produce conveyor belts. You
could purchase the factory/land outright or rent a warehouse. Other criteria include
easy accessibility, utilities, installation and operation of machinery.
Hire
Staff
The working capital is focused on procuring raw
material, rent, marketing and staff wages. Hire a manager, supervisor,
accountant and storekeeper. Other staff you might need include clerk,
skilled/unskilled labor, marketing manager and security guard.
Registration
and Licenses
Register the business as a limited liability
company. You need a trade license, value added tax and BIS certification.
Find out the zoning formula and establish your
factory in a commercial area. How to start a conveyor belt manufacturing company
- Carry out a feasibility study
- Write a business plan
- Secure funding
- Incorporate the business
- Acquire state license
- Hire staff
- Lease factory
- Hire staff
- Purchase raw materials
- Market the finished product
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