Mentholated Spirit Production

Mentholated spirit is an alcoholic liquid unfit for consumption. The product is very versatile and has many medical applications.

The mineralized liquid is manufactured using about 70% pure ethanol. The solution is a general purpose cleaner, fuel accelerant and solvent.

The basic ingredients found in mentholated spirit are dye, methanol and pure ethanol. They are available in medicine store in taper proof 4.5 liter containers, 500ml and 100ml bottles.

Mentholated spirit is in high demand based on the different healthcare and cleaning applications. The amount of capital investment depends on the size and scope of the enterprise.

A small business owner needs a production lab, labor, funding and a good marketing strategy. Here are a few business ideas on how to start a mentholated spirit company.

Different Applications of Mentholated Spirit

Mentholated spirit has different useful applications. It is used during surgical procedures and as a fuel accelerant. Other uses are wound treatment, industrial applications and paint removal agent.

How to Start a Mentholated Spirit Production Company

Write a Mentholated Spirit Production Business Plan

Before investing your hard earned money write a mentholated spirit production business plan. There are many ways to write a business plan.

You can hire a freelancer to write the plan or use online resources. Make sure the plan covers your mission and vision statement, management structure and product.

Learn the Manufacturing Process

It is important learning the manufacturing process. Although mentholated spirit is easy to make you need to know the exact mixture. There are also safety protocols to establish handling the volatile liquid.

Lease a Facility

Lease a suitable facility for the production of the liquid. The facility should have a laboratory, factory space, administrative office and storage space. Study the zoning formula and best commercial area for your company.

Register the Mentholated Spirit Company

Register the business as a limited liability company. Apply for a manufacture and trade license. The product is subjected to a basic standardization test and food drug certification.

Funding the Enterprise

A home based production company requires very little funds however you are bound by certain laws. Find out the permits and licensing guiding mentholated spirit production.

Secure funds through target savings or borrow from friends and family. There are a few trade associations that offer their members soft loans based on contributory terms.

Ingredients used to Manufacture Mentholated Spirit

There are a few ingredients used in the manufacturing process of mentholated spirit. Mentholated spirit consists of water, methyl, ethanol and dye.

The production process involves mixing the ingredients according to specific proportions. The final mixture is then bottled, labeled and packaged.

Hire Staff

A small production line needs a few staff members. Hire factory workers, filling and packaging staff. You need a driver, administrative staff and marketing department. Keep the number of staff low to avoid undue wage payment.

Marketing the Product

There are different brands of mentholated spirit in the market. You need an effective marketing strategy to sell your products.

Sell directly to pharmaceutical stores, clinics, health centers and hospitals. Use discounts, competitive pricing and coupons to drive sales.

Create an advertisement budget and use electronic and traditional media.  Print flyers, billboards, posters and signage to attract patronage.

Try networking with medical suppliers in your area to sell the products. Employ commission based sales representatives to reach new customers.

Build a Website

Owning a dedicated website is an effective marketing strategy. You could target the site to your immediate locality or international community.

You could hire a website developer to build your website or a freelancer. Include in your website design product image, description, price and a shopping cart.

To drive traffic purchase a custom domain name and use online advertisement. Advertise in social media such as Facebook or Adwords.

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Empty Gelatin Capsule Manufacturing Business

Pharmaceutical drugs that are taken orally are usually encapsulated or made into tablets. The types of drugs encapsulated are usually medication with low level tolerance on the tongue.

The capsule is good for dosage measurement and a good delivery mechanism. The efficiency of capsules has made them highly sorted by pharmaceutical drug manufacturers.

The business is capital intensive however small and medium enterprises are able to thrive amidst stiff competition.  Empty gelatin capsules manufacturers supply pharmaceutical companies closed units based on contractual agreement.

The company then opens the capsule and fills them with dry powdery medication. The dosage is carefully measured for proper administration and usage.

Types of Capsules

There are two main types of capsules produced by manufacturers. We have the soft shelled capsule and hard-shelled capsules.

They are produced from agents such as plasticize-rs, animal protein or plant extracts. Soft-shelled capsules easily dissolve in liquids while hard-shelled capsules are swallowed.

The gelatin based substance allows dry powdery medication remain within the capsule.  The two piece gel capsule was first patented by James Murdock in 1847and the hard capsule is the most popular.

Other types of gelatin capsules are hard cellulose capsule shells, hard gelatin capsules, enteric capsules and shiny gelatin capsules. More are fortified gelatin capsule, certified capsules, fast release capsules, printed capsules and vegetarian capsule

A List of Gelatin Capsules

Enteric Capsule shells

Vegetarian Capsule shells

Fast release Capsules

Sweet gelatin Capsule

Fortified gelatin Capsule

SLS free Gelatin Capsule

Shinny Gelatin Capsule

Hard Gelatin Capsule

Empty Gelatin Capsules Manufacturing Equipment

You need a well equipment hard capsule manufacturing plant. Equipments include steel mixer, pins bar machine, dryer, trimmer, measuring device.

Others are joiner blocks, sterilization unit and packaging. Pharmaceutical drug manufacturers use capsule filling machines to add powdery medication to empty gelatin capsules.

Registration and Quality Control

Every aspect of pharmaceutical manufacturing is highly regulated. The product needs to get certified and ISO 9001 compliant.

Incorporate the company and provide insurance for smoother operations. Employ highly trained laboratory technicians and machine operators.

The equipment found in the industry is fabricated, semi-automatic or fully automatic. Once you supply your empty capsules to manufacturers your work is done.

The pharmaceutical company now opens and fills the capsules according to size, volume, locked length and external diameter testing.

Gelatin Capsule Manufacturing Process

 The manufacturing process starts with the mixing of gelatin and hot de-mineralized water.  The mixing is accomplished in a steel gelatin melting system under vacuum conditions.

Once aging is achieved the liquid is transferred to steel feed tanks. Within the feed tanks opacifier and dyes are introduced to the gelatin solution.

Stainless steel bars deep into the solution in the capsule making machine. The upper and lower capsules are set through drying.

Once dried an automated process of pin striping and trimming is perfected.  The two halves of the empty capsule are joined to form a complete capsule unit.

Quality control entails measuring thickness, moisture content and size. The final step includes visual inspection and imprinting before packaging.

Empty Gelatin Manufacturing Flow Chart

Receive raw materials – mix gelatin and hot de-mineralized water – add opacifier and dyes – drying – capsule removed from pin bar – trimmed – capsule joined – quality control- imprinting – packaging.

Capsules Raw Materials

There are a few raw materials present in empty gelatin capsules. We have glycerine, Methyl Paraben, titanium dioxide. Other substances found in the product are Propyl Paraben, dyes, gelatin and sorbitol among others.

Marketing the Empty Gelatin Capsules

Gelatin capsules are in huge demand throughout the world and the major consumers of the product are pharmaceutical companies. The business has lots of export potential to pharmaceutical companies in third world countries.

Conclusion

Lease a suitable location for your capsule making factory. Then secure funding through bank loans and core investors.

Purchase the necessary equipment, raw materials and hire experienced staff. You could approach pharmaceutical companies for supply orders or contracts. Obtain a trade license and register your company

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Herbal Oil Production

Herbal oils are used for various purposes such as hair care or skin care. The herbal oil is produced through an extraction process such as pressure, steam, solvent or expression.

Hair treatment applications include prevention of discoloration and improve luster. Herbal oils are extracted using vegetable extracts, oils and colorants. Herbal oil production falls under alternative medicine and herbal products.

To start an herbal oil production company you need funds, good location, abundant raw material and trained staff. Other requirements are knowledge of the extraction process, a business plan and proper equipment.

Why Herbal Oil Products are Popular

Herbal oil products are regarded as a good substitute for regular essential oils. They are believed to have antiseptic qualities and promote hair growth. Some people believe the oil fights skin diseases and other cosmetic challenges.

Herbal Oil Production Process

The herbal oil production process is achieved through distillation, expression, solvent extraction and flora-sols extraction methods.  Distillation involves introduction of heat to plant material and collection of condensed liquid. The expression process occurs under cold press through a mechanical device.  

Common methodology used in herbal oil manufacturing process involves mixing ingredients. Then a filtration system is deployed to extract the oils. The product goes through testing and quality control before packaging and labeling.

Raw Materials in Herbal Oil

Although raw materials used in the manufacture of herbal oils differ they have common roots. Herbal oil production relies on leaves, bark or resin material. Others include flowers, roots, peels, wood, seeds and rhizome

Flowers Ingredient in Herbal Oil

Flowers commonly found in herbal oils are orange, rose, lavender, hops and clove. Others are cannabis, scented geranium, jasmine and sage.

Peels Ingredient in Herbal Oil

Some manufacturers use peel such as lemon, lime and gape. More peel favored by manufacturers is tangerine, grapefruits and bergamot.

Seeds, Root and Wood

Seeds used in herbal oils are nutmeg oil, flax, anise and cumin including the popular valerian root. Wood extracts found in herbal oil products are cedar, rosewood, camphor and sandalwood.

Leafs

Leafs are the most common ingredients used in herbal oils. You find extracts from pine, peppermint, rosemary, tea tree, thyme including lemon grass.

Others are guava, wintergreen, bay leaf, basil and cinnamon. Raw materials used in the manufacture of herbal oils are easily sourced from farmers markets.

Machinery and Equipment used for Herbal Oil Extraction

Herbal oil producer use bottle washing, drying and sealing machines. Others are collapsible tube filling machines, cap screw machines, filter press, grinders, and emulsifiers.

More are paste filling machines, mixers and pulverizes. Purchase only the little equipment you need based on your production method.

The basic equipment you need from the list include stainless steel mixing tank, filling machine, capping machine and labeling machine. Make sure you properly test your product and produce only high quality oil.

Herbal Oil Production Registration and Licensing

The product needs to pass a basic standardization test. It should have a food and drug certification number and brand name.

Include a detailed description on the label of the product. Register your company as a limited liability company.

You need a laboratory for product testing and development. Obtain a trade and manufacturers license including insurance for the business.

Apply safety protocols to avoid burns and other workplace hazards. Study the zoning formula to locate a good place for your factory. If you developed a unique formula patent the product and apply branding.

Marketing the Herbal Oil

Marketing the herbal oil is tough amidst many products in the market. You need a good advertisement budget and sales personnel.

Advertise your product to target audience through television advertisement and radio jingles. Print flyers, posters, banners and a large signage board.

Build a Website

Sell your product through your website to the international community. Accept credit card payments ad PayPal.

Display your wears with good imagery, description and pricing. Add an about us page, customer service page and dedicated telephone number.

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Herbal Soap Manufacturing Business

Many people are turning to natural foods and products for a healthier lifestyle. One natural product that has found its place in the open market is herbal soaps.

Herbal soap is manufactured using plant extracts, vitamins and other natural ingredients. Pharmaceutical soaps although highly effective has some side effects.

The major attractions to herbal products are the ready availability of raw materials and high demand. Other things are low startup capital, poor government regulations on herbal products.

Although poor regulatory provisions encourage charlatans with substandard products an entrepreneur needs only to focus on high quality herbal soap and effective marketing strategy.

Like any product the efficacy of the product gradually outshines fake products. Herbal soap making is highly profitable, technical and attracts good prices. Interested in starting an herbal soap manufacturing business here are a few ideas.

How to Start an Herbal Soap Manufacturing Business

Write a Business Plan

Write an herbal soap manufacturing business plan. The plan should focus on the mission and vision statement, product development, marketing and funding.

Then carry out a feasibility study to determine your customer base. Your target customers will define the type of product to produce.

There are herbal soaps that tackle dandruff and deodorizes the body. The active ingredients in such products prevent prickly heat and work as an antiseptic.

Home Made Soap

Register the Herbal Soap Manufacturing Business

Although the manufacturing process distribution and sales are monitored, herbal products are not strictly regulated. Some countries provide drug identification numbers and require ingredients on the labels.

Incorporate the enterprise as a one man business or limited liability company. Apply for manufacturer’s license and trade license.

Permits and licensing requirements are different from one country to the next. Make sure you find out what is obtainable in your country.

Sourcing Raw Materials

The raw materials used to produce herbal soap vary based on the manufacturer’s preference. Common ingredients found in herbal soaps are juice extracts, oils, water and caustic soda. Some manufacturers use as much as 10 different herbal extracts.

Business Premises Location

Situate your factory close to source of raw materials. Other important locations are within residential areas or zoned commercial areas.

Make sure the factory has ample space, car park and storage area. More requirements are administrative building, loading area and adequate utilities.

Fund the Herbal Soap Enterprise.

Funds are needed to rent property, equipment, staff wages and marketing. Other things are purchase of raw materials, registration and permits.

Apply for soft loans from merchant banks or through cooperative lending schemes. Target save or borrow money from friends and family.

Hire Staff

Your staff should be conversant with the manufacturing process of herbal soap. It is difficult to patent such products so manufacturers go to long lengths to hide the exact formula.

Selling the Herbal Soap

Herbal soap manufactures spend lots of money pushing the product. This is because the herbal product has to compete with regular soaps in the market. Although herbal soaps have there own niche sector the same customers patronize pharmaceutical soaps.

You can approach wholesalers, retailers and health stores in your locality. You could create your own outlet for effective distribution and monitoring.

Many practitioners focus on electronic media to attract customers. Other traditional methods are flyers, posters and signage boards.

Build a Website

Selling herbal products through a dedicated website is very effective. Statistics have shown that practitioners who use this method increase sales 70%.

Present your herbal soaps with high definition images. Add full description of the properties and ingredients used in the manufacture.

Make sure your website is search engine optimized and add a shopping cart. Use social media advertisement to drive targeted traffic to your site.

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Face Wash Manufacturing Business

image source-pexels

There are many natural recipes used by manufacturers of face wash products. The products are popular, easy to use and come in different packaging and content.

Some natural products found in face wash liquid are apple cider, coconut oil, yogurt, honey and olive oil. The popularity of the healthcare product attests to several million dollars worth of the product sales monthly.

It has found a following in beauty and healthcare products including the fashion industry. There are many huge companies manufacturing different types of face wash products.

However there is room for small and medium enterprises. Face wash manufacturing business is done large, medium or small scale.

You can even start a small production line from home with very little funds. The financial involvement depends on the scope of the operation, equipment, location and staff strength.

Benefits of Face Wash Products

Face wash products are beneficial to our skin in many ways. The liquid rejuvenates our dry skin, removes dead cells while cleansing the skin. Other properties are anti-inflammatory properties and better skin management.

Face wash are made specifically for different skin types. The ingredient depends on the mixture and purpose of the product.

There are products targeted at certain gender, race, skin type and age group. Face wash is used to clean oily skin, sweaty skin and dry skin. The products come in liquid or soap forms and are very effective.

How to Start a Face Wash Manufacturing Business

First write a face wash manufacturing business plan and carry out a feasibility study. Focus on product development, testing and carry out a survey.

Study your competitors marketing strategy, product and pricing. Make sure your product is high quality and focuses on target demography.

Face Wash Manufacturing Business Registration

Visit the Cooperate Affairs Commission to register and incorporate the business. The product could be subjected to standardization test and value added tax.

Apply for trade ad manufacturer’s license including insurance cover. You could get a patent for your product and apply branding.

Face Wash Manufacturing Equipment

To manufacture face wash commercially you need equipment. Purchase S.S. jacketed vessel, large storage tanks, water pump, bottling equipment and a fully fitted laboratory.

Commercial produces use a variety of raw materials to manufacture the face wash liquid. Some common ingredients are perfume, SLES, Diethylene glycol, colorant, Nonyl phenol Ethoxylate. The manufacturing process generally involves mixing different ingredients and water.

Learn how to produce face wash from trade workshops, books, e-books, seminars and manuals. You could gain practical experience by working in a manufacturing company.

Marketing the Face Wash Product

Use television and audio advertisement to promote the product. Create amazing commercials focused on your target demography.

Use handbills brochures, posters, banners and billboards. Sell your products through a website or drop shipment arrangement.

Showcase the products through high definition photographs, description and princes. Create a small advertisement budget and use both on and offline media.

Where to Sell your Products

Sell your products to supermarkets, individual stalls and at the mall. Attend trade shows, sell at flee markets and open stores.

Sell to market women, detergent wholesalers or to beauty and health clinics. Other outlets are hair salons, makeup studios, perfumeries and fashion stores.

Hire commission based sales agents and plan interesting promotions. Use discount, lower prices and coupons to attract customers. create small samples as free gifts to build up a client list.

Financing the Venture

You should avoid borrowing money to fund a small face wash business. Try target savings or purchase raw materials and equipment based on your financial capacity.

Once your customer base grows and business increases apply for loan facility. Make sure your face wash product is effective and high quality.

Starting a Small Scale Shampoo Manufacturing Business

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Small Scale Milk Processing Plant

Livestock farms and products contribute huge amounts to a country’s GDP. Diary milk production is an important sub-sector of the industry. 

Huge volumes are consumed daily making it a good business venture. Things that contribute to the growth of the milk industry include increased production, use of modern technology and government subventions.

Other reasons are increased feed quality, higher grade animals and more capital investment. To position your milk processing plant towards profitability produce high quality milk, use modern farming methods and acquire training.

A major challenge in the milk industry is spoilage and few milk processors. The demand outweighs the supply making the business lucrative to new investors.

Luckily dry milk and powdered milk are fast becoming a huge market for milk processing plants. You need to carry out strategic planning and a comprehensive feasibility study before launching the enterprise.

Starting a Small Scale Milk Processing Plant

Carry out a Feasibility Study

The feasibility study should focus on the farming method and evaluate the financials of the project. Conduct a targeted survey, study trending products, prices and best location for factory.

Write a business plan that covers vision, mission statement, management structure and funding.

Marketing the Milk Product

Livestock farming has a huge impact on any country’s economy. The milk production sector is highly valuable and a good source of animal protein and other nutrients.

Top producers of milk products are America, China, India, Russia and Poland. Other major producers are Ukraine, Great Britain, France AND Pakistan.

In most countries there is a huge domestic market for milk products. That is why the business ventures a highly profitable investment opportunities.

The market share for milk includes fresh milk, pasteurized milk, and packaged milk. Marketing outlets for milk products include rural traders, wholesalers, retailers, supermarkets and ship-owners.

In advanced countries milk is also sold door to door. To reach valued customers use direct marketing strategies and contract sales. Sell to hotels, restaurants, food vendors and manufacturers.

Sources of Diary Milk

The main sources of diary milk worldwide are buffalos, goats and cows. Cows produce 70% of the milk requirements worldwide. A huge quantity of raw milk is consumed daily while processed products are found everywhere.

Diary Milk Value Chain

The milk starts is journey from they diary farmer to the plant. A small scale processing plant collects the produce straight from the farmer or a middleman.

To accomplish this they setup a collection and testing center for the product. Fresh milk has a short shelf life therefore prompt delivery is essential for quality control. The plant then processes and packages the milk.

Small Scale Milk Processing Plant

The milk processing plant should be located close to the source of raw milk. This is because of the short shelf life of raw milk.

A milk processing plant has the option to choose from a wide verity of products to manufacture. They may process milk into condensed form, cheese, dry milk powder and pasteurized.

The milk could be made into butter, ice cream and other products. The type of machinery you purchase depends on your area of focus.

Types of Milk Products

There are different types of milk products such as condensed milk, pasteurized milk, dry milk and powdered milk. Others include cheese, ice cream, cream, yogurt and butter.

A list of Milk Products

Condensed milk

Dry milk

Pasteurized milk

Powdered milk

Cheese

Ice cream

Yogurt

Butter

Top Milk Processing Companies

The small scale processing plant is going to face stiff competition with well funded milk processing companies. Here are a few major players in the milk processing industry. Nestle, K and K, Vita, DiaryCrest, Prime, Unilever and Cadbury

Regulatory Framework for Milk Processing Plant

There are a few regulations guiding fresh milk processing, storage and sales. No milk is allowed from diseased animal, labeling mandatory and farmer needs to pass certain health provisions.

Canning, sterilization and pasteurization are done under strict rules and regulations. The factory is regularly subjected to health and sanitary inspections.

The product is also mandated to pass a basic standardization test and assigned a manufacturers number and date. The milk process needs to maintain high quality assessment standards.

How to Start a Coconut Milk Powder Business

 Hire Staff

Hire qualified staff such as laboratory technicians, machinery operators, accountant and cold storage technologist. You need human resources manager, marketing staff and collection agents. Locating the plant close to source of raw milk is very important.

Setup a UHT Milk Processing Plant

The UHT milk processing plant should leverage on high technology. An average production plants capacity is about 700,000 liters a week.

Make sure your plant conforms to regulatory provisions. Put in place a sterilization process using ultra high temperatures.

The heated method could be the indirect heat or direct heat. The direct heating method is done by infusion or injection process.

The disadvantage of heat is inconsistent flavor and milk deterioration. Heat treatment increases the quality of the product, eliminates harmful pathogens and provides a longer shelf life.

The packaging should be labeled and airtight. Different packages are can, bottles, plastic, flexi pouches and nylon.

UHT Process Flowchart

Collection of raw milk – filtration - – cooling – storage – pasteurization – homogenization – standardization – milk storage –UHT treatment – Distribution and sales.

Machinery and Equipment

Purchase high quality equipment to aid the production process.  Buy processing machinery, storage tanks, and packaging equipment.

Fit the factory with a fully functional laboratory. The amount of working capital needed to run a processing plant huge.

Put in place a good procurement and transportation strategy. And don’t forget to advertise your product.

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Tea Bag Making: How to Start a Tea Bag Production Company

Tea has become a common beverage drank by people especially in the mornings. In many cultures tea drinking is a communal activity.

You find different cultures and countries associated with tea such as China, Japan, India and Russia. Other countries with strong tea traditions include Morocco, Egypt, Turkey, England and France.

The upper class in England and France indulged in tea drinking in the mid 1600s. In England, afternoon tea was made popular by a female aristocrat before becoming common among the less privilege.

The price of tea was astronomical in those days despite the proliferation of Tea houses and lounges. While in China the cultural benefits of tea tradition transcended into medical practice.

Tea was often served as medicine to sick patients. This might be the true origins of today’s herbal tea.

They also had tea houses for the teeming masses. Tea in Japanese culture was more of a traditional ceremony while tea was introduced to India by the British.

The beverage is a common stable in most homes around the world. This fact makes tea a highly profitable venture. There are huge players in the industry so careful planning and production of high quality tea is important.

Health Benefits of Tea

Components within tea are caffeiene, theanine, catechins, minerals and vitamins. The type of tea determines the overall flavor, texture, bitterness or health benefits.

Tea is credited with improved alertness and a languid relaxed feeling. The drink is said to have a few health benefits and nutritional value. Beneficial tea includes herbal tea, black tea, oolong tea, white tea and green tea.

Properties of Green Tea

Properties of green tea include antioxidants, vitamin C, hypoglycemic effect and hypertension inhibit-ant. The major properties are categorized as catechin, vitamin C, vitamin E, fluoride, and calcium.

Other elements are carotene, flavonoids, caffeine, saponins, zinc and polysaccharides.

Major Varieties of Tea

The aroma, taste and appearance of tea are predicated on the plant, and period of harvest. Although tea has a common ancestry in the camellia Sinensis plant it is possible to group them. 

Categories of tea include fermented tea, white tea, green tea, oolong tea and black tea. The tea leaf holds the key to their different characterization.

The level of oxidization impacts on the taste, aroma and color of the tea. Green tea a light bodied and un-oxidized while oolong goes through a semi-oxidization process.  Black tea is fully oxidized and some teas are aged through fermentation.

Write a Tea Bag Making Business Plan

Before launching your enterprise write a tea bag making business plan. Then carry out a feasibility study of your locality.

Study what other tea makers are doing and the top selling tea. You need a mission and vision statement, product, marketing strategy and objective.

Register the Tea Company

Register the business as a sole proprietorship one man company or limited liability entity. Find out the law on sales tax and value added tax. Get a manufacturers license, trade license and business name.

Secure a Location

The location should have factory, storage and administrative areas.  You need vehicles to transport the finished products and raw materials to the factory. A good road network and nearness to your market base reduces transportation costs.

Tea Bag Making Machinery

Purchase a semi automatic tea making machine or fully automated equipment.  Find out the production capacity of the machine, guarantee and maintenance costs.

Hire experienced machine operators to run the production line, purchase sealing machine, filling and bagging equipment. Sweetened Condensed Milk Business

Marketing the Tea Bag

It is most important to brand your product. The product needs a good catchy name, appealing packaging and competitive pricing.

There are many places to sell your tea bags. Common outlets are commercial kitchens, restaurants, tea houses, clubs and hotels.

Sell to wholesalers, retailers and direct sales to supermarkets and small business owners. Create a website and sell your product to the international community.

Use traditional advertisement methods such as printing of flyers, billboards and posters. Create an effective marketing campaign and use lots of commissioned sales representatives.

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Egg Tray Making From Paper Pulp

Wikipedia

Paper pulp materials are used in many applications making them valuable. The products are easily recycled and raw materials are readily available.

Paper pulp products are common in the healthcare sector, food packaging and agricultural products. The business is profitable and easily done large or small scale.

An entrepreneur looking to invest in egg tray production needs automated machinery and factory space. To start a pulp factory it is important learning egg tray making from paper pulp process.

Rent Factory Space

Lease factory space in a commercial area with good road network. Your factory needs adequate electricity and water to carry out the operation. Hire machine operators, cleaners, drivers, factory manager, sales clerk and accountant.

Create a Website

Sell your products to your local community and international market. Create a website and include images of your products.

Also include detailed description of product and services and add a shopping cart. Increase traffic to your website through social media channels and search engine optimization.

Pulp Moulding Machinery Range of Products

The pulp moulding machinery is very versatile and has many applications. The equipment is able to handle a large range of products based on the manufacturer’s antennary.

Products available for manufacturer include and not limited to the following. Common products produced by rotary pulp moulding plants are multi-cavity egg cartons, fruit trays and cup carriers.

Others are egg trays, carton boxes, seed pots and paper trays.

A list of Pulp Paper Products

Paper trays

Tableware

Electronic package

Industrial packs

Seed pots

Medical care products

Different Fruit trays

Egg carton

Egg tray

Basic Egg Tray Moulding Machine

There are different specifications of pulp moulding machines. They range from locally fabricated machines to semi-automated to fully automated machinery.

 The basic functions of a pulp maker include wet or dry moulding functions. Other manufacturing processes involve mould transfer, water separation, forming, and vacuum pulp process.

Purchase pulp making machine capable of moulding basic egg tray products. The range of products should include egg boxes, poultry products, egg trays and table wares. Other products are paper packaging, cardboard lids, fruit trays and disposable tableware.

A range of pulp making machines are dry system pulp making machine, dry type pulp mould, dry in mold technology and disposable pulp tableware.

Others include cure moulding machine, egg carton machine, egg-box machine, fine pulp moulding system, direct press and finery pack line.

An investor only needs to purchase machinery that carry out certain stages. The major stages are the pulping, moulding, drying, finishing and packaging.

What to lookout for in your Machines

Purchase machines that use interchangeable moulds that include drier linking options. Other considerations are ease of operation, steel frame, low cost production and additives.

Egg Tray Making Process

The rotary molding machines are highly versatile and used in most manufacturing process. The waste paper is sorted form dirt and other non inclusive materials.

The raw waste paper is cut and water added while a mesh grid allows the passage of water leaving the pulp material.  The pulping machine processes waste paper into pulp.

The forming system uses a blow molding technology to absorb the pulp using vacuum. The egg tray then goes through drying and packaging.

 Paper Pulp Factory Permits

A paper pulp making factory need a waste disposal strategy. You need to apply for a trade license and register a business name.

The company could run as a sole proprietorship or limited liability company. The product may require value added tax and don’t forget insurance cover.

There are basic standardization provisions and certifications. Make sure your products are high quality and well molded products.

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Food Processing: Profitable Food Processing Business Ideas

Food processing is big business and covers a huge market base. There are many sectors and sub-sectors in the food processing industry.

Raw ingredients are processed into edible food through cooking, grinding, steaming, mincing, boiling and macerating. They go through preservation and distribution methods such as salting, pickling, drying, freezing, pasteurizing and canning.

Why Start a Food Processing Business

Raw food is loaded with harmful agents such as bacteria, different pathogens and toxins Therefore it is imperative to process our food for safer meals.

Processed foods have longer shelf lives, provides consistency, easy to transport and sell. Canned food prevents decomposition and provides food processors a good medium to sell the product.

Another advantage of processed food is convenience, improved taste and proportioning. It also provides an easier pricing system for the product.

The downside inherent in processed food is loss of nutritional value and risk of harmful food additives. The mechanical process could introduce contaminants and density.

Everybody knows that fresh fruits are by far superior in nutritional value than canned fruits.

Food Processing Regulations, Licensing and Permits

The food processing business is bound by several regulatory provisions. The permits and licensing differ from each country.

However they border on heath and safety issue, processing methods and quality issues. The main bodies that regulate the industry are the international standards organization, national food and drug administration and food processing associations.

They are known by different names in each country however they carry out similar functions. In America you have the Federal food and drug administration carrying out this statutory duty.

Specific products attract different state and federal laws guiding the industry.

How to Run a Food Processing Business

To run a food processing business you need to have high standard, factor health considerations and efficiency. The processing plant should function at optimal efficiency to reduce costs.

Therefore the five parameters to a successful plant are labor, waste management, efficiency of assembly line, energy expended and hygiene.

Food Processing Regulations

Food processing companies are subject to food and drug administration regulations. They regulate ingredients, factory conditions and canning.

The regulations focus on food additives, production methodology, supplements and food contact substances. Other guidelines focus on commercial factories, home based businesses, imports including hazard analysis and labeling.

They also provide guidelines on specific food products and waste management strategies. Food processing companies are generally inspected to enforce food safety.

Food Facility

The food facility should apply for registration based on the type of food processed. The company should ensure food safety, proper labeling and waste management structures before distribution of the product. A different regulatory body the DSHEA handles dietary supplements.

Labeling

In the food processing business labeling is very important. The labels should meet federal and state laws on information about the product.

The ingredients and portions should be clearly displayed on the packaging. There are a few government acts on labeling such as food allergen and consumer protection act, nutritional labeling act and fair packaging act.

Steps to Start a Food Processing Business

Before you start your food processing business make sure the business has all the state permits and licenses. Cash strapped investors could start small and grow the inventory.

The next step is to focus on a niche sector. Try to use quality raw materials and ingredients during the manufacturing process.  Quality products will always attract good patronage than substandard products.

Develop an effective marketing strategy and apply trademarks or branding. Make sure your plant works efficiently to save time and labor costs.

Funding the Food Processing Business

Majority of the funds goes into procurement of raw materials, ingredients and equipment. You need a factory space, labor, marketing and supplies.

To rise funds try target saving or borrow money from relations. Join a food manufacturers association and enjoy discounted bank loans and subventions.

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