Ceramic Tiles Manufacturing

 You need to produce high quality, beautiful and durable tiles to gain recognition in the ceramic tile industry. The industry is very competitive and there are many manufacturers.

The business is done small or large scale depending on your level of funding. To manufacture ceramic tiles the production process involves a few steps.

The steps are collecting the raw materials, pressing and glazing. The production line continues with burning or firing, sorting and packaging.

Ceramic tiles are usually packaged in reinforced cardboard boxes for onward distribution. Here are a few business ideas on ceramic tiles manufacturing business.

How to Start a Glazed Ceramic Tiles Manufacturing Business

Write a Ceramic Tiles Business Plan

Write a ceramic tiles manufacturing business plan. Highlight your mission statement, vision and goals.

Focus on company structure, type of product and the manufacturing process. Other details in the business plan include factory location, staff strength and fund sources.

Make sure you carry out a feasibility study and conduct surveys. Understand your target customers needs and preferences. Study the popular products of other ceramic tile companies in your locality.

Financing the Ceramic Manufacturing Company

The business venture is capital intensive and requires lots of funding. Apply for commercial bank loans and present your business plan.

You need collateral and should have some of the startup funds. Negotiate with your bank officials for a long duration loan facility with a low fixed interest rate.

Hire Staff

Hire experience machine operators and quality control office. Other staffs are accountant, drivers, cleaners, management and administrative staff.

Raw Materials used in making Ceramic Tiles

The raw materials used in making ceramic ties are obtained from mines. Some of the raw materials are kaolins, carbonates, clays, sand and carbonates.

 The particles are homogenized and reduced through a grinding process. The compounded substances go through spray drying with a resultant composite of powder.

Maximum compaction is guaranteed through the deployment of heavy duty hydraulic machinery. The composite goes through mold filling, glazing and then burning.

 It is essential that the water content is actively reduced. High water concentrations produce brittle low quality tiles that easily break.

Glazing could occur through different methodology such as dry glazings, waterfall glazing, decorating, spray glazing. Throughout the production process manufacturers carry out periodic tests and quality control measures.

Marble Tiles Wholesale Business

How Ceramic Tiles are made

To achieve ceramic tiles there are a few production steps. The manufacturer needs to process the raw material before shaping.

The raw tiles are then dried, glazed, heated. The finished product is sorted, package, stored or shipped out

Flow chart on How to Process Ceramic Tiles

Clay pit – raw material – glazing, sieve and paste – glazing and decoration – circulation and burning – sorting – packaging – storage or shipment.

Production Flow

Preparation of raw materials – shaping – drying of raw tiles – glazing of ceramic tiles – burning of ceramic tiles – sorting - packaging

Locating the Ceramic Tile Factory

The best location for your ceramic tile is close proximity to raw materials. This is essential because it reduces transportation costs.

To produce good tiles you need quality raw materials and modern technology. Invest in fully automatic machine for more efficiency and better quality products.

The factory you lease should have large factory space, adequate parking and close to good road and transportation network. Make sure there is electrical power to run the equipment.

 Marketing the Ceramic Tiles

Ceramic tiles have a huge market in the construction and building industry. The tiles are used to beautify the interior and sometimes exterior of a building.

Major clients include building contractors, real estate developers and private home owners. Sell your tiles to ceramic tile wholesalers and retailers. A good customer base is where they sell building materials.

Conclusion

Create high quality tiles and apply branding to distinguish your product. Register your company as a LLC and get insurance cover. You need a manufacturer’s license and a trade license to operate.