Yam is a popular food in many
continents that include Africa, Asia, India, and Latin America. The delicious
tuber provides much needed sustenance giving it a high economic value.
The starchy tubers have different
variants of white and yellow like the species predominantly found in China,
West Africa, and Asia. Africa being the hub of Yam production has an estimated
output of over 80 million tons in 2014.
Yam apart from its economic value is
a nutrition powerhouse loaded with vitamin B6, Potassium, loads of dietary fiber, sodium, manganese, and saturated fat. Yam tuber, which grows beneath the
ground, is roasted, boiled, fried, baked, grilled, boiled or pounded.
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Yam
flour
Pounded yam is a traditional
delicacy in Nigeria and several West African countries. Pounded yam is made by
boiling the yam and pounding in a mortar. Yam flour has become a good
alternative to this difficult process making it a nice substitute.
There are two types of yam flour
eaten in West African however the composition is different. They process the
yam tuber in different ways to achieve white or slightly brownish- soft flour
depending on the type of yam flour needed.
Yams have a long shelf- life even
without refrigeration and seem to taste better with age. Pounded yam flour can
last even longer when preserved and is less bulky.
Pounded
Yam
The process of making pounded yam is
very laborious and time consuming. To make the delicacy they peal the yam, cut
into chunks, and boiled in water. They cook the yam without adding anything
like salt or condiments until it is cooked.
Then they use a special carved out
tree trunk the mortar called ‘odo’ and pound the yam with a wooden pestle. The
process requires lots of physical exertion and sweating which could be
unhygienic.
Pounded yam flour on the other hand
only needs boiling water constant stirring and low fire to cook.
Best
Ways to Eating Yam
What
is your preferred way of eating yam?
- Grilled yam
- Boiled Yam
- Fried Yam
- Cooked and Pounded yam
Pounded
Yam Flour Export Potential
Pounded yam flour is mainly used at
home and social gathering, parties, and weddings. Its simplicity, lovely taste,
and ease to prepare have almost rendered the traditional method to history.
Apart from the very high demand for
the produce, entrepreneurs have found the flour highly exportable. The very
high demand for exports is because of scarcity of yam in Europe, America, and
Australia.
The yam grows best in tropical regions like
Africa, parts of India, Latin America, and Asia. Immigrants also desire the
rich delicacy and are willing to pay premium price for the Yam flour.
Other factors that make yam flour
attractive include good growing climate, durability, easy accessibility, and
huge returns on investment.
Things
Needed for Yam Flour Production
process
|
process
|
machinery
|
slice the yam
|
wash the yam
|
weighing machine
|
grate the yam
|
cut the yam
|
slice and grating machine
|
mill the yam and package
|
grind the yam
|
milling machine
|
The
Production Process
1 Buy high quality white yam
2 Wash away the sand on the yam tubers
3 Peel the yam tubers
4 Wash the yam tubers
5 Slice and grate the yam tubers
6 Mill the granule and sieve
7 Put the yam flour in branded packaging and seal.
Sourcing
the Raw Material
The only raw material is the yam
tuber found in many countries. The four geographical zones all produce
different variants of the white yam species. Almost all the types of white yam
produced in West Africa are good for pounded yam flour.
Supplies and Inventory
General inventory include milling
machinery, factory, outfits like gloves, nose masks and special shoes. Other
requirements are electricity, standby generating set, labeling, transportation,
and packaging material.
The Production Process
Before starting the production
process, you need to have certain things in place. You need to washout the sand
from the yam, peel it, slice, and wash again. Then you dry the sliced yam, mill
the yam into flour, and packaged.
Machinery and Equipment for Pounded
Yam Flour Production
You need heavy machinery for yam
flour production starting with transportation. Yam is very heavy and requires
heavy-duty trucks to move them from the farm to your factory.
You need a source of power supply
like a generating set or steady electricity from the national grid. Other
production equipment is a water storage tank and source of water.
You need a weighing machine or
scale, sieve, slicer, grater, milling machine, dryer, and packaging machine. You
can start a small-scale pounded yam flour business with locally sourced
equipment.
Apart from the milling machine,
dryer, packaging, and weighing machine, labor and other basic tools can do the
remaining work.
Machinery
and Equipment for Pounded Yam Flour Production
1 Weighing scale
2 Graters
3 Dryer machines
4 Sieving
5 Milling machine
6 Packaging and sealing machine
It is possible to produce pounded
yam flour on a small scale and budget. You can scale down the equipment needed
and outsource the milling of the yam. Although having your own milling machine
greatly reduces the cost of production.
You can export the yam powder via
air transportation or ship for larger consignments. Domestic needs are also
high so sell your product in supermarkets, local stores and even online
shopping websites.
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